3D Printing Techniques: Transforming Manufacturing with Precision and Sustainability
DOI:
10.47709/ijmdsa.v3i3.4568Keywords:
Additive manufacturing, stereo lithography (SLA), direct metal laser sintering (DMLS), selective laser melting (SLM).Dimension Badge Record
Abstract
Additive manufacturing, sometimes known as 3D printing, has advanced quickly and has the potential to revolutionize a number of industries. This analysis examines the noteworthy developments and upcoming trends in 3D printing, emphasizing the effects on accuracy, eco-friendliness, and industrial uses. The first section of the book explores how advances in materials have affected 3D printing, with a focus on the creation of thermoplastics, photopolymers, metal powders, ceramics, and bio-printable materials. These developments have increased 3D printing's potential and made it possible to produce components that are biocompatible, customizable, and high-performing. The topic of sustainability is then brought up, with particular emphasis on how 3D printing helps to cut down on energy and material waste. The key components of the technology's environmental benefits are its on-demand part production capability and its utilization of environmentally benign resources like recycled and biodegradable polymers. The essay also discusses the difficulties associated with material disposal and energy use in the perspective of sustainability. Examining industrial applications, the paper emphasizes how 3D printing is revolutionizing industries like consumer products, construction, healthcare, automotive, and aerospace. The technology's versatility and effect across multiple fields are demonstrated by highlighting its role in enabling rapid prototyping, customized production, and novel design solutions. The assessment highlights major developments in 3D printing for the future, such as advances in materials science, technological advancements, and integration with other cutting-edge fields like artificial intelligence, the Internet of things, and robotics. Highlighted are the possibilities for increased customization, on-demand production, and sustainability, demonstrating how these advancements will continue to influence the market? The assessment highlights the significant effects that 3D printing will have on manufacturing and design, emphasizing how technology may spur innovation, lessen its negative effects on the environment, and adapt to changing needs in a variety of industries. Technology will play an ever-more-important role in improving sustainability and revolutionizing sectors as it develops.
Abstract viewed = 459 times
References
Bakhtiari, H., Aamir, M., & Tolouei-Rad, M. (2023). Effect of 3D Printing Parameters on the Fatigue Properties of Parts Manufactured by Fused Filament Fabrication: A Review. Applied Sciences, 13(2), 904.
de Moraes, M. J. B., Nagata, E. Y., Duran, A. J. F. P., & Rossignolo, J. A. (2024). Alkali activated materials applied in 3D printing construction: A review. Heliyon.
Ranjan, R., & Saha, A. (2024). A novel hybrid multi-criteria optimization of 3D printing process using grey relational analysis (GRA) coupled with principal component analysis (PCA). Engineering Research Express, 6(1), 015080.
Shi, X., Deng, T., Lin, S., Zou, C., & Liu, B. (2024). Method of fabricating artificial rock specimens based on extrusion free forming (EFF) 3D printing. Journal of Rock Mechanics and Geotechnical Engineering, 16(4), 1455-1466.
Raj, A., Chandrakar, A. S., Tyagi, B., Jain, A., Gupta, H., Bhardwaj, L., & Sharma, R. S. (2024). Advancements in material extrusion based three-dimensional printing of sensors: a review. International Journal on Interactive Design and Manufacturing (IJIDeM), 18(2), 627-648.
Yean, F. P., & Chew, W. J. (2024, January). Detection of Spaghetti and Stringing Failure in 3D Printing. In 2024 International Conference on Green Energy, Computing and Sustainable Technology (GECOST) (pp. 293-298). IEEE.
Sawant, D. A., Shinde, B. M., & Raykar, S. J. (2023). Post processing techniques used to improve the quality of 3D printed parts using FDM: State of art review and experimental work. Materials Today: Proceedings.
Praveenkumar V, Raja S, Jamadon NH, Yishak S. Role of laser power and scan speed combination on the surface quality of additive manufactured nickel-based superalloy. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications. 2023; 0(0). Doi: 10.1177/14644207231212566
Griffin, K., & Pappas, D. (2023). 3D printed microfluidics for bioanalysis: A review of recent advancements and applications. TrAC Trends in Analytical Chemistry, 158, 116892.
Hamat, S., Ishak, M. R., Sapuan, S. M., Yidris, N., Hussin, M. S., & Abd Manan, M. S. (2023). Influence of filament fabrication parameter on tensile strength and filament size of 3D printing PLA-3D850. Materials Today: Proceedings, 74, 457-461.
S. Raja, A. John Rajan, "Challenges and Opportunities in Additive Manufacturing Polymer Technology: A Review Based on Optimization Perspective", Advances in Polymer Technology, vol. 2023, Article ID 8639185, 18 pages, 2023. https://doi.org/10.1155/2023/8639185
Shen, Y., Cui, J., Yu, X., Song, J., Cai, P., Guo, W., ... & Mo, X. (2024). Recent advances in three-dimensional printing in cardiovascular devices: Bench and bedside applications. Smart Materials in Medicine, 5(1), 36-51.
S., R., & A., J. R. (2023). SELECTION OF POLYMER EXTRUSION PARAMETERS BY FACTORIAL EXPERIMENTAL DESIGN – A DECISION MAKING MODEL. Scientia Iranica, (), -. doi: 10.24200/sci.2023.60096.6591
Mohammed Ahmed Mustafa, S. Raja, Layth Abdulrasool A. L. Asadi, Nashrah Hani Jamadon, N. Rajeswari, Avvaru Praveen Kumar, "A Decision-Making Carbon Reinforced Material Selection Model for Composite Polymers in Pipeline Applications", Advances in Polymer Technology, vol. 2023, Article ID 6344193, 9 pages, 2023. https://doi.org/10.1155/2023/6344193
Volpe, S., Sangiorgio, V., Fiorito, F., & Varum, H. (2024). Overview of 3D construction printing and future perspectives: A review of technology, companies and research progression. Architectural Science Review, 67(1), 1-22.
Raja, S., Agrawal, A. P., Patil, P. P., Thimothy, P., Capangpangan, R. Y., Singhal, P., & Wotango, M. T. (2022). Optimization of 3D Printing Process Parameters of Polylactic Acid Filament Based on the Mechanical Test. 2022.
Subramani, R., Kaliappan, S., Arul, P. V, Sekar, S., Poures, M. V. De, Patil, P. P., & Esakki, E. S. (2022). A Recent Trend on Additive Manufacturing Sustainability with Supply Chain Management Concept, Multicriteria Decision Making Techniques. 2022.
Raja, S., Logeshwaran, J., Venkatasubramanian, S., Jayalakshmi, M., Rajeswari, N., Olaiya, N. G., & Mammo, W. D. (2022). OCHSA: Designing Energy-Efficient Lifetime-Aware Leisure Degree Adaptive Routing Protocol with Optimal Cluster Head Selection for 5G Communication Network Disaster Management. 2022.
S, Raja and N, Rajeswari (2023) "Optimization of Acrylonitrile Butadiene Styrene Filament 3D Printing Process Parameters based on Mechanical Test," International Journal of Mechanical and Industrial Engineering: Vol. 4: Iss. 3, Article 4. DOI: 10.47893/IJMIE.2023.1204.
Qu, J., Wu, Q., Clancy, T., & Liu, X. (2016, July). Design and calibration of 3D-printed micro force sensors. In 2016 International Conference on Manipulation, Automation and Robotics at Small Scales (MARSS) (pp. 1-4). IEEE
Sekhar, K. C., Surakasi, R., Roy, P., Rosy, P. J., Sreeja, T. K., Raja, S., & Chowdary, V. L. (2022). Mechanical Behavior of Aluminum and Graphene Nanopowder-Based Composites. 2022. 12
Yusoff, N. H. M., Chong, C. H., Wan, Y. K., Cheah, K. H., & Wong, V. L. (2023). Optimization strategies and emerging application of functionalized 3D-printed materials in water treatment: A review. Journal of Water Process Engineering, 51, 103410.
Venkatasubramanian, S., Raja, S., Sumanth, V., Dwivedi, J. N., Sathiaparkavi, J., Modak, S., & Kejela, M. L. (2022). Fault Diagnosis Using Data Fusion with Ensemble Deep Learning Technique in IIoT. 2022.
Raja, S., Rajan, A. J., Kumar, V. P., Rajeswari, N., Girija, M., Modak, S., Kumar, R. V., & Mammo, W. D. (2022). Selection of Additive Manufacturing Machine Using Analytical Hierarchy Process. 2022.
Qu, J., Wu, Q., Clancy, T., Fan, Q., Wang, X., & Liu, X. (2020). 3D-printed strain-gauge micro force sensors. IEEE Sensors Journal, 20(13), 6971-6978.
Gad, M. M., & Fouda, S. M. (2023). Factors affecting flexural strength of 3D?printed resins: A systematic review. Journal of Prosthodontics, 32(S1), 96-110.
Raja, S., & Rajan, A. J. (2022). A Decision-Making Model for Selection of the Suitable FDM Machine Using Fuzzy TOPSIS. 2022.
Olaiya, N. G., Maraveas, C., Salem, M. A., Raja, S., Rashedi, A., Alzahrani, A. Y., El-Bahy, Z. M., & Olaiya, F. G. (2022). Viscoelastic and Properties of Amphiphilic Chitin in Plasticised Polylactic Acid/Starch Biocomposite. Polymers, 14(11), 2268. https://doi.org/10.3390/polym14112268
Díaz-Rodríguez, J. G., Pertuz-Comas, A. D., & Bohórquez-Becerra, O. R. (2023). Impact Strength for 3D-Printed PA6 Polymer Composites under Temperature Changes. Journal of Manufacturing and Materials Processing, 7(5), 178.
Xiang, J., Lin, H., Zhang, Z., Cai, R., Cheng, P., Gong, B., & Peng, Y. (2024). Remanufacturing and mechanical property restoration of post-used polypropylene-based composites based on in-situ impregnated 3D printing. Sustainable Materials and Technologies, 40, e00916.
González Rodríguez, O. A., Ramírez Guerrero, N. C., Casañas Pimentel, R. G., Jaime Fonseca, M. R., & San Martín Martínez, E. (2024). Polycaprolactone, polylactic acid, and nanohydroxyapatite scaffolds obtained by electrospinning and 3D printing for tissue engineering. International Journal of Polymeric Materials and Polymeric Biomaterials, 73(15), 1279-1290.
Zoumpouli, G. A., Guaraldo, T. T., Warren, Z., Mattia, D., & Chew, J. (2024). Reimagining the shape of porous tubular ceramics using 3D printing. Applied Materials Today, 37, 102136.
Pedrini, F., Gomes, R. C., Moraes, A. S., Antunes, B. S. L., Motta, A. C., Dávila, J. L., ... & Duek, E. A. R. (2024). Poly (L-co-D, L-lactic acid-co-trimethylene carbonate) for extrusion-based 3D printing: Comprehensive characterization and cytocompatibility assessment. Polymer, 290, 126585.
Wang, X., Naito, C., Fox, J. T., & Bocchini, P. (2024). Impact of mix proportions on particle bed 3D printed concrete properties. Construction and Building Materials, 419, 135441.
Liu, B., Hu, C., Huang, X., Qin, K., Wang, L., Wang, Z., & Fan, Z. (2024). 3D printing nacre powder/sodium alginate scaffold loaded with PRF promotes bone tissue repair and regeneration. Biomaterials Science, 12(9), 2418-2433.
Hasan, M. I., Tasnim, M., Ahmed, S. M., Morshed, T., & Deowan, S. A. (2024). 3D printing technology in the management of carpal tunnel syndrome: A case report. Bangabandhu Sheikh Mujib Medical University Journal, 17(1), e71690-e71690.
Park, S., Lee, J., Kim, J. J., Ji, M., Cho, E., Sim, H. B., & Seonwoo, H. (2024). Osseointegrative and immunomodulative 3D-Printing Ti6Al4V-based implants embedded with biogenic hydroxyapatite. Materials & Design, 240, 112822.
Mallakpour, S., Radfar, Z., & Hussain, C. M. (2024). Advanced application of additive manufacturing in the footwear industry: from customized insoles to fully 3D-printed shoes. In Medical Additive Manufacturing (pp. 153-178). Elsevier.
Subramani, R., Kaliappan, S., Sekar, S., Patil, P. P., Usha, R., Manasa, N., & Esakkiraj, E. S. (2022). Polymer Filament Process Parameter Optimization with Mechanical Test and Morphology Analysis. 2022.
Raja Subramani, Arun Kumar Kalidass, Mohan Dass Muneeswaran, Balaji Gantala Lakshmipathi. (2024). Effect of fused deposition modeling process parameter in influence of mechanical property of acrylonitrile butadiene styrene polymer. Applied Chemical Engineering, 7(1), DOI: https://doi.org/10.24294/ace.v7i1.3576
Dananjaya, S. A. V., Chevali, V. S., Dear, J. P., Potluri, P., & Abeykoon, C. (2024). 3D printing of biodegradable polymers and their composites–Current state-of-the-art, properties, applications, and machine learning for potential future applications. Progress in Materials Science, 101336.
Aghaiee, S., Azdast, T., Hasanzadeh, R., & Farhangpazhouh, F. (2024). Fabrication of bone tissue engineering scaffolds with a hierarchical structure using combination of 3D printing/gas foaming techniques. Journal of Applied Polymer Science, 141(16), e55238.
Aghaiee, S., Azdast, T., Hasanzadeh, R., & Farhangpazhouh, F. (2024). Fabrication of bone tissue engineering scaffolds with a hierarchical structure using combination of 3D printing/gas foaming techniques. Journal of Applied Polymer Science, 141(16), e55238.
Hussain, M. I., Xia, M., Ren, X., Ge, C., Jamil, M., & Gupta, M. K. (2024). Digital light processing 3D printing of ceramic materials: a review on basic concept, challenges, and applications. The International Journal of Advanced Manufacturing Technology, 130(5), 2241-2267.
Alhamoudi, F. H. (2024). Comparing the accuracy of crown fitting between milling and 3D printing techniques using CAD/CAM technologies. Technology and Health Care, (Preprint), 1-14.
Baig, M. M., Khan, S. A., Ahmad, H., Liang, J., Zhu, G., Pang, H., & Zhang, Y. (2024). 3D printing of hydrogels for flexible micro?supercapacitors. FlexMat, 1(1), 79-99.
De Lima Gomes, P., Freitas, B. X., Alves, M. F. R., Olhero, S., Santos, K. F., Dávila, J. L., & dos Santos, C. (2024). Development of zirconia-based ceramics stabilized with different yttria contents shaped by extrusion 3D-printing. Journal of Materials Research and Technology, 28, 2909-2923.
Yang, C., Hu, K., Xie, G., Yang, G., Zhang, L., & Kang, J. (2024). 3D Printing Composite with Microcapsules for On-Demand Lubrication. Tribology Letters, 72(1), 31.
Moreau, A., Rony, L., Robelet, A., Laubacher, H., & Lebelle-Dehaut, A. V. (2024). In vitro comparative study of deformation of 3D-printed models using different polylactic acids treated by steam sterilization. Orthopaedics & Traumatology: Surgery & Research, 103849.
Wang, Z., Wu, C., Li, Y., Zhan, Z., Xie, M., Kong, H., & Shuai, Y. (2024). Mimicked microfluidic Janus evaporator for dual functions of solar evaporation and fog collection. International Journal of Heat and Mass Transfer, 222, 125183.
Sun, W., Zhang, X. P., Zeng, Y. W., & Zhang, Q. (2024). Experimental Study of a Reconstruction Method for Rock Joints in Sandstone Based on 3D Laser Scanning and 3D Engraving Techniques. Arabian Journal for Science and Engineering, 49(4), 5749-5
Downloads
ARTICLE Published HISTORY
Accepted Date: 2024-08-21
Published Date: 2024-08-21
Issue
Section
License
Copyright (c) 2024 Shahrukh Khan Lodhi, Ahmad Yousaf Gill, Ibrar Hussain
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
